● Predictive maintenance · Industrial AI

AI that stops factory machines breaking down.

We read the data your equipment already produces to predict failures before they happen — so you cut unplanned downtime, extend machine life, and keep the line running.

30–50%Less unplanned downtime*
€150M+Automation programmes delivered
70+Vetted specialists on call
6–9 moTypical payback on AI monitoring
The problem

When a machine fails without warning, everything stops.

Unplanned downtime is one of the biggest hidden costs in any plant — lost production, emergency repairs, missed orders. Most factories still react to breakdowns instead of seeing them coming.

Listen to the machine

We connect to the sensor, vibration, temperature and historian data your equipment already generates.

Predict the failure

Our AI learns each machine's normal rhythm and flags the early signs of a problem days or weeks ahead.

Fix it on your terms

Your team schedules the repair before the line goes down — no surprises, no emergency callouts.

How we work

Three steps — start small, scale what works.

No risky big-bang project. We prove value on one machine first, then roll it out across your lines.

1

Downtime Diagnostic

We assess one production line, quantify what unplanned downtime is costing you, and model the savings on offer.

2

Predictive Pilot

We instrument your priority assets, build a working prediction model and prove it catches failures on real data.

3

Deploy & Operate

We roll it out across your lines, integrate with your maintenance system and keep it running with you.

What we do

AI on the floor — and the delivery muscle to back it.

From predicting failures to running the programmes that put automation in place, we cover the full picture.

Predictive maintenance

Predict equipment failures from sensor and time-series data, before they halt production.

Vision quality control

AI cameras catch surface defects and assembly errors in real time, faster than human inspection.

AI & automation readiness

An honest review of where AI actually pays off on your floor — scoped to systems we've built ourselves.

Programme delivery

Run automation & robotics programmes to their throughput, cost and timeline targets — FAT/SAT to go-live.

Performance recovery

Diagnose why existing automation underperforms and fix it — re-commissioning and integration recovery.

Surge delivery teams

Stand up vetted commissioning, controls and robotics engineers at programme scale — without fixed headcount.

Failed equipment integration

Equipment that won't talk to the line? We rescue stalled and failed automation and get it integrated and running.

Machine improvement

Lift the speed, reliability and OEE of your existing machines through tuning, upgrades and optimisation.

FAT & SAT support

Independent Factory & Site Acceptance Testing — proof your equipment performs, before and after install.

Why Sapien-Tech

We know the factory floor — not just the algorithm.

Most AI consultants have never stood next to a production line. We come from hands-on industrial automation, having delivered €150M+ robotics and automation programmes at the likes of Amazon and Northvolt. We speak your engineers' language and build solutions that survive the real world — not lab demos.

  • Deep equipment & plant-floor expertise
  • Real production deployments, not lab demos
  • Fixed-scope, fixed-fee — clear ROI
  • A senior core team, backed by 70+ specialists
Who it's for

Built for plants where downtime costs real money.

Automotive & EVBatteriesFood & BeveragePharmaMetalsPackagingLogistics & WarehousingIntegrators & OEMs
📍 Gulf presence — Oman & the UAE
Vision 2030

Built for the Gulf's industrial build-out

Saudi Arabia is converting thousands of factories into AI-enabled smart facilities under Vision 2030. Most firms advising on it have never run a plant. We have engineers based in the Gulf and a delivery bench that has commissioned the exact systems these programmes depend on.

NEOM-readyGulf-based engineersSmart-factory commissioningPredictive maintenanceASRS & AGVRobotic cellsVision QC
The team

Engineers who have stood on the floor.

A senior core that owns every engagement, backed by a vetted network of 70+ commissioning, controls and robotics specialists.

A

Ali

Founder & Principal
Delivered €150M robotics programmes at Amazon & Northvolt; founded Sapien-Tech to bring hands-on AI to the factory floor.
P

Programme leads

23+ yrs commissioning
Senior commissioning leads across battery gigafactories, intralogistics and heavy industry.
AI

ML engineers

Sensor & time-series
Machine-learning specialists who build and deploy predictive models on real industrial data.
70+

Specialist network

On-call bench
Vetted controls, robotics and QA engineers across Europe and the Gulf, ready to mobilise at programme scale.
Get started

Find out what downtime is costing you.

A short, no-obligation call. We'll look at where you're losing time to breakdowns and whether AI can help.